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GM to Build Chevrolet Models at Opel and Vauxhall Plants in Europe

General Motors will use spare capacity at Opel and Vauxhall factories, including Ellesmere Port, to produce vehicles for other GM brands such as Chevrolet.

By Steve James Updated
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General Motors will begin producing Chevrolet and potentially other GM brand vehicles at its Opel and Vauxhall plants in Europe, including the Ellesmere Port facility in the UK. The move comes as GM seeks to address excess capacity in its European manufacturing network following a period of declining demand and prior plant closures.

Steve Girsky, then president of GM Europe, confirmed the plan to use existing Opel and Vauxhall assembly lines for non-Opel and non-Vauxhall models. The first vehicles are expected to be Chevrolets, leveraging the shared platforms and components across GM’s global range. This is intended to help fill underutilised capacity at plants that have seen production volumes fall short of their designed limits.

Spare capacity and plant closures

The decision follows GM’s closure of its Antwerp plant in Belgium and the scheduled shutdown of another German facility. With GM Europe producing around one million cars annually and operating 11 plants with more than 37,000 employees, the company faces ongoing pressure to improve efficiency and reduce costs. By introducing Chevrolet production to Opel and Vauxhall lines, GM aims to avoid further closures and maintain employment at key sites.

The company has not confirmed whether its new alliance with PSA Peugeot Citroën will result in Peugeot models being built at GM’s European factories. While joint purchasing and logistics agreements are already underway between GM and PSA, and several joint vehicle programmes have started, there is no official word on cross-manufacturing of Peugeot or Citroën vehicles at Opel or Vauxhall sites. For further context on Opel’s recent manufacturing decisions, seeGM confirms 2016 closure of Opel Bochum plant, ending over 50 years of production.

Implications for workers and brands

For workers at Opel and Vauxhall plants, the decision offers some reassurance that jobs may be protected by diversifying the output beyond traditional models. For GM, the move is a pragmatic response to the structural overcapacity that has affected much of the European car industry. By making better use of its existing facilities, GM can potentially avoid the cost and disruption of further plant closures while supporting its global brands in Europe.

The arrangement also reflects a broader trend among global manufacturers to improve plant utilisation by building multiple brands on shared lines. While the initial focus is on Chevrolet, GM has left the door open to producing other group models at Opel and Vauxhall facilities if market conditions and alliances warrant it.

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