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Toyota recalls 690,000 Tacoma pickups for rear leaf spring corrosion risk

Toyota has initiated a recall of 690,000 Tacoma pickups in the US, citing concerns that corroded rear leaf springs could fracture and potentially damage the fuel tank.

By Editorial Desk Updated
2014 Toyota Tacoma at the 2014 New York International Auto Show
2014 Toyota Tacoma at the 2014 New York International Auto Show Joseph Brent / CC BY-SA 2.0

Toyota has announced a significant recall for its Tacoma pickup trucks in the United States due to concerns about rusting rear suspension leaf springs. This recall affects approximately 690,000 vehicles, specifically the Tacoma 4x4 and Pre-Runner models manufactured between 2005 and 2011. The issue centres on the rear leaf springs, which are susceptible to corrosion after prolonged exposure to road salt and moisture. Over time, this corrosion can cause the springs to crack. If a leaf spring fractures, it may move out of its normal position and come into contact with nearby components, including the fuel tank. In the worst-case scenario, a broken spring could puncture the fuel tank, increasing the risk of a fuel leak and potential fire hazard.

Details of the Recall

At the time of the recall announcement, Toyota stated that it had not received any reports of fires, crashes, injuries, or fatalities linked to this defect. The company is acting to address the issue before any serious incidents occur. The recall is expected to begin soon, with Toyota preparing to notify owners about the next steps.

Which Tacoma Models Are Affected?

  • Tacoma 4x4 (2005–2011)
  • Tacoma Pre-Runner (2005–2011)

Both the 4x4 and Pre-Runner versions share a similar rear suspension design, making them vulnerable to the same corrosion-related risks. Two-wheel drive Tacomas not badged as Pre-Runners are not included in this recall. Owners of affected vehicles will be notified directly by Toyota when the recall process begins.

What Should Owners Do?

Toyota will contact owners of the affected vehicles with instructions on how to proceed. Once notified, owners should take their trucks to an authorised Toyota dealership, where technicians will inspect the rear leaf springs. If necessary, the springs will be replaced at no cost to the customer. The recall will begin as soon as the required parts and procedures are available at dealerships.

Owners with questions or concerns can contact Toyota’s customer service at 1-800-331-4331 for more information. It is advised to wait for the official recall notification before scheduling any repairs, but those who notice unusual noises or handling issues with their rear suspension should contact their dealer as a precaution.

Corrosion Recalls: Broader Context

Corrosion-related recalls are relatively common in North America, especially in regions where road salt is heavily used during winter months. Salt and moisture can accelerate rust on vehicle components, particularly those exposed underneath the vehicle, such as suspension parts and frames. Other manufacturers have faced similar issues in recent years. For example, General Motors and Ford have both dealt with recalls and investigations by the US National Highway Traffic Safety Administration (NHTSA) regarding rust problems on older vans and trucks.

These cases highlight the importance of regular inspection and maintenance of underbody components, especially for vehicles operating in harsh environments. For more information on rust-related recalls and ongoing investigations, the NHTSA website provides updates and details for all affected models. Owners concerned about rust issues on other vehicles can check for open recalls using their vehicle identification number (VIN).

International Impact

At present, Toyota has not indicated whether Tacoma models sold outside the United States are affected by the same leaf spring corrosion issue. Owners in other countries should monitor announcements from their local Toyota distributor or national safety agencies for updates. The recall currently applies only to US-market vehicles, but similar conditions could potentially develop in regions with comparable climates and road treatments.

Summary and Next Steps

This large-scale recall highlights the importance of addressing rust and corrosion issues promptly, particularly for vehicles operating in challenging environments. Toyota’s action aims to prevent potential safety hazards before any incidents occur. Owners of affected Tacoma pickups should watch for official notifications and arrange repairs as soon as possible once the recall is underway. Staying informed and proactive can help ensure continued safety and reliability on the road.

2005-2011 Toyota Tacoma pickup truck
2005–2011 Toyota Tacoma pickups are affected by the recall.

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